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Equipment

Unigen features 20 fully automated SMT lines, which are extremely flexible, our Capital Equipment includes:

Screen Printers:
3 Panasonic SP18 Screen Printers, capable of handling PCB's from 2" x 2" (50mm x 50mm) to 20" x 18" (510mm x 460mm). As low as 10 second cycle times and +/-0.00029" (+/-0.0075mm) paste on pad repeatability.
5 DEK Horizon 03i Screen Printers, capable of handling PCB's from 2" x 2" (50mm x 50mm) to 20" x 20" (510mm x 508mm). As low as 12 second cycle times and +/-0.00098" (+/-0.025mm) paste on pad repeatability.
1 DEK Europa Screen Printers, capable of handling PCB's from 2" x 2" (50mm x 50mm) to 20" x 20" (510mm x 508mm). As low as 6 second cycle times and +/-0.00078" (+/-0.020mm) paste on pad repeatability.
10 MPM UP2000 Hi-Efficiency Screen Printers, capable of handling PCB's from 2" x 2" (50mm x 50mm) to 20" x 16" (508mm x 406mm). As low as 12 second cycle times and +/-0.0010" paste alignment accuracy and repeatability.

Pick and Place:
6 x Panasonic CM602, 2 x CM402 high speed chip mounter and 2 x Panasonic DT401 flexible mounter, capable of handling PCB's from 2" x 2"(50mm x 50mm) to 20" x 18" (510mm x 460mm), Rated at 95,000 CPH (chips per hour), and able to place the following Component Types: 01005 Chips (0.40mm x 0.20mm) and up, Melfs, SOTs, SOICs, SOL-ICs, ALCs, Di's, Tr's, Bare Die, SOJs, PLCCs, QFPs, micro-BGAs, BGAs, Connectors, IC Sockets, TSOPs, VSOPs, FETs, CSPs, HICs, MTCPs, TRANSFORMERs, and more.
1 Juki FX-1 and Juki KE-2080 flexible chip mounter, capable of handling PCB's from 2" x 2"(50mm x 50mm) to 16" x 14" (410mm x 360mm), Rated at 33,000 CPH (chips per hour), and able to place the following Component Types: 01005 Chips (0.40mm x 0.20mm) and up, Melfs, SOTs, SOICs, SOL-ICs, ALCs, Di's, Tr's, Bare Die, SOJs, PLCCs, QFPs, micro-BGAs, BGAs, Connectors, IC Sockets, TSOPs, VSOPs, FETs, CSPs, HICs, MTCPs, TRANSFORMERs, and more.
17 x Juki 750 Flex Shooters, 11 x Juki 760 Flex Mounters capable of handling PCB's from 2" x 2" (50.0mm x 50.0mm) to 16" x 14" (410mm x 360mm), 23,300 chips per hour, and able to place the following Component Types: Chips Cs, Rs, Micro-Melfs, Mini-Melfs, Melfs, SOTs, SOICs, SOL-ICs, Bare Die, SOJs, PLCCs, QFPs, BGAs, Connectors, IC Sockets, TSOPs, VSOPs, Micro BGAs.


Reflow:

4 x Vitronics Soltec XPM2, forced air convection 10 zones lead-free certified reflow ovens (N2 ready), capable of high-speed, high-volume throughput. Speeds up to 78.70” (200cm) per minute. Rapid response times and precise temperature controls assure process uniformity, regardless of component density or board loading.


4 x Heller 1809EXL, forced air convection 11 zones lead-free certified reflow ovens (N2 ready), capable of high-speed, high-volume throughput. Speeds up to 86.60” (220cm) per minute. Rapid response times and precise temperature controls assure process uniformity, regardless of component density or board loading.


12 x Heller 1700sx forced air convection reflow ovens, capable of high-speed, high-volume throughput. Speeds up to 32 inches (80 centimeters) per minute. Rapid response times and precise temperature controls assure process uniformity, regardless of component density or board loading.

Wave Solder:
3 x Speedline Electrovert Vectra wave solder system capable of handling PCB's from 2" x 2" (50.0mm x 50.0mm) to 20" x 16" (508mm x 406mm). Scheduled to be on line Q2 2004.

Aqueous wash system:
Speedline Electrovert Aquastorm 100 and ARS-212 closed loop water recycling system Scheduled to be online Q2 2004.

Other Equipment:
6 Meiji Inspection Microscopes
1 Micro-View Incoming component/PCB inspection system (up to 240x magnification)
1 Air-Vac DRS24 BGA Rework System
1 Thermotron Environmental Chamber
1 HP83000 300mhz high speed tester
1 Advantest T5365 multi-device tester
1 Smart Sonic 5000 Ultra Sonic Stencil Cleaner System
1 GPS GWIO Selective Soldering Fountain

Doing business with Unigen means having choices. With high flexibility in its business models Unigen is ready to help optimize your company's success.

Unigen can supply all the parts and services you need. Or you can supply components, and Unigen will tailor design, manufacture, test and ship to your specifications.